Carbon Fiber Aerodynamic Package for a Professional GT Racing Team

Client Background

A professional GT racing team competing in international endurance racing championships required a custom aerodynamic solution to improve vehicle performance on high-speed tracks.

The team wanted lightweight components that could enhance downforce, stability, and cornering performance while maintaining strict motorsport regulations.

Challenge

The team faced several engineering challenges:

• Existing fiberglass aerodynamic parts were too heavy
• Downforce levels were insufficient during high-speed cornering
• Components needed to withstand extreme racing conditions

Additionally, the team required rapid development and testing before the start of the racing season.

Solution

150 Performance Engineering worked closely with the racing team’s engineers to develop a complete carbon fiber aerodynamic package, including:

• Front splitter
• Rear wing
• Rear diffuser
• Side aerodynamic canards

The engineering process involved:

1. CFD aerodynamic simulations to optimize airflow
2. Lightweight carbon fiber composite design
3. Precision CNC mold manufacturing
4. Rapid prototype testing on the track

Using prepreg carbon fiber and autoclave curing, the final components delivered both structural strength and aerodynamic efficiency.

Results

The new carbon fiber aerodynamic system delivered measurable performance improvements:

• 34% increase in aerodynamic downforce
• 42% reduction in component weight compared to fiberglass parts
• Improved high-speed stability and cornering grip
• Faster lap times during testing sessions

The racing team successfully integrated the components into their race vehicle and used them throughout the championship season.